27 October 2012

Open Scad trick adding holes


I have been having a problem with Open Scad recently. When I create a hollow but fully enclosed object and try to compile it, Open Scad orientates the faces internal to the object pointed outwards. This is a problem when slicer processes the object and finds what sensibly appears as a fully filled in space rather than an empty space surrounded by the walls of the object.


I noticed that open scad correctly orientates internal faces when they are not fully enclosed. I first used spheres to cut holes slightly larger than the width of the wall in the structure. This 'worked' but didn't print well. The structure is quite small relative to the wall width and when sliced there were just too many short tracks.

The object is automatically generated by some software I have written. It was easy to tack on the spheres on to the end. I put in more effort for my second idea. I calculated the center of each plane and put a 1 layer thick hole aligned with the normal of the plane.


This has 'tricked' open scad into orientating the planes correctly, with much less disruption to the structure and it seems to print fine.


26 October 2012

What is in a name?


So this is my blog, didn’t think that I would be the blogging type – time will tell. 

I have started this blog to help me collect, straighten, and document my thoughts. If anyone else gets benefit from it that’s just a bonus.

“Empowered plastic” was a careful choice about the way I feel and perceive 3d printing. 3d printing is a sexy topic with a huge amount of energy associated with it. I believe that this excitement is great, and a fun wave to ride. For me it has been a bit of an awakening of the neglected inventor somewhere next to my inner child. The idea that I can imagine something and then print it in plastic is powerful and thrilling. Plastic is omnipresent and one of the symbols of the current modern age but it hasn’t been something that many people outside of industry knew how to use. If you wanted something you needed to find an appropriate item produced by some faceless corporation. The reprap project has brought this ability to craft and use plastic to everybody, “empowering” them to control “plastic”.

The list of words I considered to craft a name
Plastic
Big
Printer
3d
Reprap
Open source
Robot
Community
Log
Journey
Hobby
Learning
Technology
Cellular
Bubbles
Power
Empowering
Meditations
Insight
Foster
Kinetic
Buzzwords
Pragmatic printing
Need to know printing
Test driven design
tddp
empoweredplastic